Fully automatic hardness testing plant with test point preparation HBW 10/3000, HBW 5/750, HRC

A strong partnership

• Advantages for the customer: All-in-one supplier - "all from one source"
• long standing experience in automation
• long standing experience in hardness testing
• fitted complete solutions - short cycle times
• solution finding with customer
• increased efficiency
• professional service
• made in Austria

Application Area

Industry: smithies, roller plants, tube rolling mills, foundries, hardening shops, stainless steel, automotive, railway, energy, steel, aviation Workpieces: rings, bars, tires, wheels, castings, open die forgings, plates, sheets, steel bottles, motor blocks, rails

Highlights

• standardized Brinell- and Rockwell methods acc. to EN ISO and ASTM
• fully automatic hardness testing cycle
• fully automatic image analysis with brightness adjustment
• applicable as inline solution in heavy laboratory construction
• fully automatic test point preparation
• exact milling depth adjustment

Big Test Room Concept

• latest technology, innovative design
• test room for transport and magazine catch developable
• for loading the work pieces from above the test unit moves out of the feeding zone
• work piece loading possible from 5 sides
• test room max. height 1600 mm vertical path 800 mm throat depth 650 mm

Control Software Qpix T12

• Siemens S7-control
• Joystick for manual axis movement
• execution acc. to European CE-directive
• all axis servo controlled
• ringlight in bright- and dark field process
• quick auto focus
• possibility for manual 2nd test
• 12" touch screen display
• Windows 7 integrated

Data Management

• numerous statistic functions: bar graph, progression, histogram
• exporting of measurement value list as "Excel" (CSV)
• A4 test protocol as PDF / direct print-out
• data storage on USB stick
• data link to ERP system and database
• order registration
• target value taking over
• actual value forwarding

Options

• marking via pin marker
• milling chip suction
• Qdas link
• ERP link
• upgradeable as inline-solution with conveyor
• ultrasonic test, VP-test (spectral analysis)
• integrated work piece
• measurement systems
• handling manipulators
• test height adjustable
• multiple test points with mean values
• test point defineable via light point

Qradial Technical Data